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Updated: Sep 6, 2025

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Surface plasmons interference nanogratings: wafer-scale laser direct structuring in seconds.

Jiao Geng1,2, Wei Yan1,2, Liping Shi3,4

  • 1Key Laboratory of 3D Micro/Nano Fabrication and Characterization of Zhejiang Province, School of Engineering, Westlake University, 18 Shilongshan Road, Hangzhou, 310024, Zhejiang Province, China.

Light, Science & Applications
|June 23, 2022
PubMed
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This summary is machine-generated.

This study introduces a fast femtosecond laser technique for creating wafer-scale nanogratings on semiconductor-on-metal films. The method achieves high speed and precision for applications in sensing and structural color.

Area of Science:

  • Nanoscience and Nanotechnology
  • Materials Science
  • Laser Physics

Background:

  • Bridging the nano- and macro-worlds is a key challenge in nanoscience.
  • Current methods for fabricating nanostructures like nanogratings are often slow and labor-intensive.

Purpose of the Study:

  • To develop a high-throughput, single-step technique for manufacturing wafer-scale nanogratings.
  • To achieve precise control over nanograting periodicity and properties.
  • To demonstrate the energy efficiency and multi-functionality of the fabricated nanostructures.

Main Methods:

  • Utilized a femtosecond laser scanning technique combined with long-range surface plasmons-laser interference.
  • Employed a self-initiated seed mechanism for regulated interference.

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  • Controlled scanning speed to produce nanogratings via oxidation or ablation.
  • Leveraged semiconductor-on-metal films to enhance energy efficiency by suppressing light reflection.
  • Main Results:

    • Achieved a record manufacturing speed exceeding 1 cm²/s for wafer-scale nanogratings.
    • Demonstrated tunable periodicity below 1 µm with low fractional variation (≈0.5%).
    • Fabricated highly regular nanogratings with tunable properties through oxidation or ablation.

    Conclusions:

    • The developed femtosecond laser technique offers an extremely high-throughput and efficient method for nanograting fabrication.
    • The nanogratings exhibit multi-functional properties, enabling applications in sensitive refractive index sensing, structural colors, and superhydrophilicity.
    • This approach effectively bridges the nano- and macro-worlds for practical nanodevice manufacturing.