Pea pod-mimicking hydroxyapatite nanowhisker-reinforced poly(lactic acid) composites with bone-like strength

The anisotropic hierarchical structures of naturally derived materials have offered useful design principles for the fabrication of high-strength and functional materials. Herein, we unraveled a structure-by-bionics approach to construction of pea pod-mimicking architecture for poly(lactic acid) (PLA) composites impregnated with hydroxyapatite nanowhiskers (HANWs). The HANWs (length of 80-120 nm, diameter of ~30 nm) were customized using microwave-assisted aqueous biomineralization at minute level, which were incorporated into PLA microfibers by electrospinning with filler loadings of 10-30 wt%. The membranes comprising HANW-modified PLA microfibers were stacked and structured into composite films, strategically involving high-pressure compression at a relatively low temperature to impart the confined structuring mechanisms. It thus allowed partial melting and thinning of PLA microfibers into nanofibers, onto which the discrete HANWs were tightly adhered and embedded, showing distinguished architectural configurations identical with pea pod. More importantly, the mechanical properties and bioactivity were remarkably promoted, as demonstrated by the increments of over 54 % and nearly 72 % for the yield strength and elastic modulus (71.6 and 2547 MPa) of the structured composite loaded 30 wt% HANWs compared to those of pure PLA (46.4 and 1484 MPa), as accompanied by significant improvements in the bioactivity to nucleate and create apatite entities in mineral solution. The unusual combination of excellent biological characteristics and bone-like mechanical elasticity and extensibility make the structured PLA composites promising for guided bone/tissue regeneration therapy.