Synthesis and Processing Parameter Optimization of Nano-Belite via One-Step Combustion Method

This paper proposes a new chemical combustion method for the synthesis of nano-low-carbon belite cement via a simple one-step process without using any oxidizers, and related mechanisms are briefly introduced. The starting materials used, including micro-silica (silica fume) as a byproduct of the metallurgic industry and CaCO₃ powders, are of great abundance, and the processing parameters involved were optimized using a series of systematic experiments based on X-ray diffraction (XRD) and the Rietveld fitting method. Besides, the properties of the synthesized belite cement were characterized by the Brunauer-Emmett-Teller (BET) technique and scanning electron microscopy (SEM). Experimental results revealed that the optimized fuel agent was urea with a dosage of 4.902 times that of the starting materials by mass, and the corresponding holding temperature and time were 1150 °C and 2 h, respectively. In addition, the CaO/(SiO₂ + CaO) for the starting materials should be set at 62.5% by mass ratio. BET and SEM results showed that the obtained belite cement had a specific surface area of 11.17 m²/g and a size of around 500 nm or even smaller in spherical shapes, suggesting that this method was successfully implemented. Thus, it can be a promising approach for the synthesis of nano-belite particles as a low-carbon construction material, which could be used more in the near future, such as for low-carbon concrete productions.