Nanoenergetic Materials: Enhanced Energy Release from Boron by Aluminum Nanoparticle Addition

Boron has the highest enthalpy of oxidation per unit mass (and volume) among metals and metalloids and is an excellent candidate as a solid fuel. However, the native oxide present on the surface limits the available energy and rate of its release during oxidation. Here, we report a simple and effective method that removes the oxide in situ during oxidation via an exothermic thermite reaction with aluminum that enriches the particle in B at the expense of Al. B/Al blends with different compositions are optimized using thermogravimetry and differential scanning calorimetry, and the best sample in terms of energy release is characterized by high-resolution transmission electron microscopy, X-ray photoelectron spectroscopy, energy-dispersive spectroscopy, and X-ray diffraction. All compositions release more energy than the individual components, and the blend containing 10% Al by weight outperforms pure B by 40%. The high energy release is due to the synergistic effect of B oxidation and thermite reaction between Al and B₂O₃. We demonstrate the formation of ternary oxide by the oxidation of the B/Al blend that provides porous channels for the oxidation of B, thereby maximizing the contact of the metal and oxidizer. Overall, the results demonstrate the potential of using B/Al blends to improve the energetic performance of B.