Ultra-light polylactic acid/combination composite foam: A fully biodegradable flame retardant material

In this study, low-density polylactic acid (PLA) flame retardant foams were prepared using lignin fiber (LF), ammonium polyphosphate (APP), resorcinol bis(diphenyl phosphate) (RDP) and SiO₂ aerogel. LF, RDP and SiO₂ aerogel alone did not improved the flame retardancy of PLA composites; however, APP alone required a higher addition of amount to achieve a better flame retardancy. The synergistic effect between the four can improve the flame retardancy of PLA at a lower addition level. The intumescent flame retardant system composed of LF/APP/RDP/SiO₂ aerogel can not only form a dense carbon layer on the surface of the material when burning to improve the flame retardant performance, but also improve the thermal stability of PLA, increase the degradation temperature and reduce the thermal weight loss rate. The final PLA flame retardant foam (density: 0.022 g/cm³) prepared by supercritical foaming can reach V-0 rating in UL-94 vertical combustion test, and the limiting oxygen index (LOI) can reach 30.5 %.