Mitigation of microfibers release from disposable masks - An analysis of structural properties

The use of disposable face masks increased rapidly among the general public to control the COVID-19 spread. Eventually, it increased the disposal of masks and their associated impacts on environmental pollution. Hence, this study aims to analyze the impact of nonwoven fabric structural parameters and weathering on the microfiber release characteristics. Spunbond polypropylene nonwoven with four different weights and meltblown nonwoven with two different weights were used in this study to analyze microfiber release at dry, and wet conditions to simulate improper disposal in the environment. Exposure to sunlight significantly increases the microfiber release from 35 to 50% for spunbond fabric and 56-89% for meltblown fabric. Weathering in sunlight structurally affected the tensile properties of the polypropylene fibers due to photodegradation. The study showed that each mask can produce 1.5 × 10² and 3.45 × 10¹ mg of microfiber/mask respectively in dry and wet states. In the case of structural parameters, a higher GSM (grams per square meter), abrasion resistance, bursting strength, and thickness showed a positive correlation with microfiber release in both fabrics. Significantly a higher microfiber release was reported with meltblown fabric than the spunbond for a given GSM. The presence of finer fibers and more fibers per unit area in meltblown fabric was noted as the main cause. Nonwoven fabric GSM and the number of fibers in a specific area showed a higher influence on microfiber release. Based on the mask consumption reported in the literature, India alone can produce around 4.27 × 10² tons of microfibers/week as an average of dry and wet conditions. The study suggests that the proper selection of physical parameters can significantly reduce the microfiber fiber release at all stages.