Oil/water separation using elastic bio-aerogels derived from bagasse: Role of fabrication steps

Bio-aerogels hold great promise for selective oil separation from water due to their light weight and high sustainability. However, how the fabrication methods impact the elasticity and oil sorption performance of bio-aerogels still needs systematic comparison and in-depth investigation. In this study, the fabrication of hydrophobic bio-aerogels with good elasticity and reusability was optimized using a factorial design based on the dosages of bagasse-derived cellulose nanofiber, sodium alginate, and calcium carbonate. The role of each key fabrication step, including ice-templating, calcium crosslinking, solvent dehydration, freeze-drying, and silanization, played in the material properties was also elucidated. The optimized bio-aerogels had a low density (7.55 mg/cm³), high porosity (99.47%), large specific surface area (39 m²/g), and strong hydrophobicity (water contact angle of 135°). In addition, the bio-aerogels exhibited outstanding selective oil separation ability towards the oil-water mixture, with oil sorption capacity of 89-126 times its weight. The in-situ calcium crosslinking and solvent dehydration were vital to create porosity and preserve the microstructure of the bio-aerogels. The chemical vapor deposition rendered the bio-aerogels hydrophobic and oleophilic, greatly enhancing the separability of oil from the water-oil mixture.