Flexural Performance and Microstructural Studies of Trough-Shaped Geopolymer Ferrocement Panels

Geopolymer mortar is the best solution as an alternative to cement mortar in civil engineering. This paper deals with the effect of geopolymer mortar on the strength and microstructural properties under ambient curing conditions. In this research, geopolymer mortars were prepared with fly ash and steel slag (in the ratio 1:2.0, 1:2.5 and 1:3.0) as precursors with NaOH and Na₂SiO₃ as activator solution solutions (in the ratios of 0.5, 0.75 and 1.0) with concentrations of NaOH as 8 M, 10 M, 12 M and 14 M to study the compressive strength behaviour. From the experimental results, it was observed that the geopolymer mortar mix with the ratio of fly ash and steel slag 1:2.5, 12 M NaOH solution and the ratio of NaOH and Na₂SiO₃ 0.5 exhibits the maximum compressive strength results in the range of 55 MPa to 60 MPa. From the optimized results, ferrocement panels of size 1000 mm × 1000 mm × 50 mm were developed to study the flexural behaviour. The experimental results of the flexural strength were compared with the analytical results developed through ABAQUS software. It was observed that the Trough-shaped geopolymer ferrocement panel exhibits 56% higher value in its ultimate strength than the analytical work. In addition to the strength properties, microstructural analysis was carried out in the form of SEM, EDAX and XRD from the tested samples.