A Comparative Study on Bio-Based PU Foam Reinforced with Nanoparticles for EMI-Shielding Applications

Today, most commercial polyols used to make polyurethane (PU) foam are produced from petrochemicals. A renewable resource, castor oil (CO), was employed in this study to alleviate concerns about environmental contamination. This study intends to fabricate a bio-based and low-density EMI-defending material for communication, aerospace, electronics, and military appliances. The mechanical stirrer produces the flexible bio-based polyurethane foam and combines it with nanoparticles using absorption and hydrothermal reduction processes. The nanoparticles used in this research are graphite nanoplates (GNP), zirconium oxide (ZrO₂), and bamboo charcoal (BC). Following fabrication, the samples underwent EMI testing using an EMI test setup with model number N5230A PNA-L. The EMI experimental results were compared with computational simulation using COMSOL Multiphysics 5.4 and an optimization tool using response surface methodology. A statistical design of the experimental approach is used to design and evaluate the experiments systematically. An experimental study reveals that a 0.3 weight percentage of GNP, a 0.3 weight percentage of ZrO₂, and a 2.5 weight percentage of BC depict a maximum EMI SE of 28.03 dB in the 8-12 GHz frequency band.