Method for Determining Treated Metal Surface Quality Using Computer Vision Technology

Computer vision and image processing techniques have been extensively used in various fields and a wide range of applications, as well as recently in surface treatment to determine the quality of metal processing. Accordingly, digital image evaluation and processing are carried out to perform image segmentation, identification, and classification to ensure the quality of metal surfaces. In this work, a novel method is developed to effectively determine the quality of metal surface processing using computer vision techniques in real time, according to the average size of irregularities and caverns of captured metal surface images. The presented literature review focuses on classifying images into treated and untreated areas. The high computation burden to process a given image frame makes it unsuitable for real-time system applications. In addition, the considered current methods do not provide a quantitative assessment of the properties of the treated surfaces. The markup, processed, and untreated surfaces are explored based on the entropy criterion of information showing the randomness disorder of an already treated surface. However, the absence of an explicit indication of the magnitude of the irregularities carries a dependence on the lighting conditions, not allowing to explicitly specify such characteristics in the system. Moreover, due to the requirement of the mandatory use of specific area data, regarding the size of the cavities, the work is challenging in evaluating the average frequency of these cavities. Therefore, an algorithm is developed for finding the period of determining the quality of metal surface treatment, taking into account the porous matrix, and the complexities of calculating the surface tensor. Experimentally, the results of this work make it possible to effectively evaluate the quality of the treated surface, according to the criterion of the size of the resulting irregularities, with a frame processing time of 20 ms, closely meeting the real-time requirements.