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Inspecting Decorative Ceramic Defects by Fusing Convolutional Neural Network and Image Recognition.

Kaiyan Jin1, Chunbin Wang2

  • 1Jingdezhen Ceramic University, Jingdezhen 333403, Jiangxi, China.

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|September 1, 2022
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Summary
This summary is machine-generated.

This study introduces an automated surface defect inspection model for decorative ceramics using Deep Learning. The model achieves 94.90% accuracy and 25 FPS, significantly improving quality inspection efficiency.

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Area of Science:

  • Materials Science
  • Computer Vision
  • Artificial Intelligence

Background:

  • Automated inspection of decorative ceramic defects is crucial for quality control.
  • Existing methods face challenges with noise and complex backgrounds in real-world deployment.
  • Improving defect detection automation enhances production efficiency and economic benefits.

Purpose of the Study:

  • To develop an automated surface defect inspection model for decorative ceramic workpieces.
  • To enhance the accuracy and speed of defect detection in ceramic manufacturing.
  • To address the limitations of traditional manual inspection methods.

Main Methods:

  • Comparison of multi-target detection algorithms and network models on public datasets.
  • Implementation of image preprocessing techniques, including median filtering for denoising.
  • Development and training of a decorative ceramic-oriented Automated Surface Defect Inspection model based on the You Only Look Once version 3 (YOLOv3) network.

Main Results:

  • The proposed model demonstrates strong feature extraction and inspection capabilities.
  • Achieved a detection accuracy of 94.90% on the test set.
  • Reached a detection speed of 25 frames per second, suitable for on-site requirements.

Conclusions:

  • The Deep Learning-based Automated Surface Defect Inspection model significantly outperforms traditional manual inspection.
  • The model effectively handles complex backgrounds and improves overall quality inspection efficiency.
  • This advancement holds significant importance for the decorative ceramics industry, boosting quality and economic returns.