[Finite element analysis and biomimetic optimal design of full-crown restoration]

Objective: To improve the mechanical properties of full-crown restorations and illuminate the optimal elastic modulus distribution through bionic optimization design and finite element analysis (FEA). Methods: Seven 3D models of mandibular first premolars with different full-crown restorations were constructed: (A) zirconia monolithic crown, (B) lithium disilicate monolithic crown, (C) zirconia bilayer crown, (D) lithium disilicate bilayer crown, (E) 8-layer crown referred to the elastic modulus distribution of human enamel, (F) and (G) were 8-layer crowns with elastic modulus distribution calculated by a genetic algorithm (GA) to minimize the tensile stresses in the crown and the shear stresses at the cementing line, respectively. Results in the crowns and cementing lines were obtained with maximum principal stress after applying a static load of 600 N. Results: The principal tensile stresses in the full-crown restorations were mainly concentrated in the cervical margins and the crown-cementing interface. Among them, G exhibited a peak tensile stress of 25.79 MPa, which decreased to 17.72 MPa in E and 16.25 MPa in F; The principal shear stresses in cementing lines were concentrated along the margins and low on the axial wall. The peak shear stress of the cementing line of E and F was 11.81 MPa and 11.79 MPa, respectively. While G was found to has the lowest peak shear stress of 6.14 MPa. Conclusion: The elastic modulus distribution optimized by GA to reduce the peak shear stress of the cementing line can better improve the mechanical properties of the full-crown restoration.