Flame Retardant Coatings from Bio-Derived Chitosan, Sodium Alginate, and Metal Salts for Polyamide 66 Textiles

Bio-derived polysaccharides, namely, chitosan (CS) and sodium alginate (SA) were considered in a layer-by-layer (LbL) deposition to construct flame retardant coatings onto the polyamide 66 (PA66) fabric surfaces. The as-prepared coatings were further modified in the impregnation process with a number of inorganic salts containing boron, nickel, and iron elements. Obtained results revealed that the simultaneously LbL-assembled and metal salt-treated fabric samples exhibited superior flame retardant performance compared to the only LbL-deposited fabric samples. The limiting oxygen index (LOI) value reached up to 25.5% of the CS-SA-iron salt treated fabric sample and the dripping tendency was completely diminished only for the LbL-metal salt modified fabric samples. Among the treated fabric samples, the CS-SA-iron-salt-modified fabric sample exhibited a maximum reduction in the peak heat release rate by 34% and handed improved and higher quality char residues, indicating a possible condensed phase flame retardant mechanism of this applied finishing. Moreover, metal salt-induced cross-linking could enhance the coating stability and durable finishes against regular home laundering where an iron-salt-treated fabric sample could retain anti-dripping properties even up to 10 laundering cycles. Thus, this pairing of bio-macromolecules (i.e., charring agent) with the metal salts in a hybrid system showed efficacy in improving the fire performance of polyamide textiles via the synergistic involvement between them.