Controlling the Thermal Stability, Threshold Voltage, and Thermoelectric Properties of Cuprous Sulfide...

Cu-ion liquid-like copper sulfide materials have excellent thermoelectric properties, while their applications are limited by their high-temperature decomposition and electric field-driven Cu precipitation issues. In particular, high thermoelectric properties and electric field-driven degradation are difficult to reconcile because liquid-like Cu ions are dominant in low κ and high ZT, while they cause electric field-driven degradation. Here, we control the sintering current and duration time to remove the Cu_1.8S phase, thereby inhibiting the thermal decomposition of the copper sulfide samples, and introduce the Fe element into the sample matrix to improve its resistance to electric field-driven degradation. We reveal that the kinetic process of Cu_1.8S phase decomposition can be suppressed by increasing the relative density of the sample or covering a layer of dense coating/film on the surface of the sample. However, as long as the Cu_1.8S phase is present in the sample, it cannot maintain thermal stability above 450 °C. Furthermore, we find that the Fe element forms a nanogrid spinodal decomposition structure in the sample matrix, which acts as a barrier wall to prevent the long-range diffusion of liquid-like Cu ions and inhibit the electric field-driven degradation. The freely movable liquid-like Cu ions in the grid maintain a strong scattering of phonons in a short range, so the sample possesses low κ and high ZT. Then, a strategy to unify the high thermal decomposition temperature, high threshold voltage, and high thermoelectric performance of copper sulfide thermoelectric materials is proposed: transforming the Cu_1.8S phase and introducing a liquid-like Cu ion migration barrier.