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Updated: Aug 28, 2025

Challenges in Rheological Characterization of Highly Concentrated Suspensions — A Case Study for Screen-printing Silver Pastes
Published on: April 10, 2017
Technology development to evaluate the effectiveness of viscosity reducing excipients.
Niels Banik1, Stefan Braun2, Jan Gerit Brandenburg3
1Biomolecule Formulation, Merck KGaA, Frankfurter Straße 250, 64293 Darmstadt, Germany; Institute for Pharmacy and Molecular Biotechnology, Ruprecht-Karls-University, Im Neuenheimer Feld 329, 69120 Heidelberg, Germany.
Pharmaceutical excipients reduce protein formulation viscosity for injection. A new screening tool using the interaction parameter kD accelerates the development of effective formulations.
Area of Science:
- Biopharmaceutical formulation
- Protein aggregation science
- Pharmaceutical technology
Background:
- High protein concentrations often exhibit increased viscosity, hindering subcutaneous injection and processing.
- Developing effective formulations requires a portfolio approach due to diverse protein-protein interactions.
- Traditional excipient screening is time-consuming and costly in industrial settings.
Purpose of the Study:
- To investigate protein-protein interactions influencing viscosity in concentrated formulations.
- To evaluate the interaction parameter kD as a predictive screening tool for formulation development.
- To accelerate the screening and development of pharmaceutical excipients for protein formulations.
Main Methods:
- Utilized dynamic light scattering to measure the interaction parameter kD.
- Employed in-silico calculations for excipient parameters.
- Assessed the correlation between kD and high-concentration viscosity behavior.
Main Results:
- The interaction parameter kD was identified as a key factor in protein-protein interactions.
- A qualitative correlation was established between kD and high-concentration viscosity.
- The kD parameter demonstrated suitability for high-throughput screening formats.
Conclusions:
- The interaction parameter kD can serve as an effective screening tool for protein formulations.
- This approach accelerates formulation development by reducing time and cost.
- kD facilitates the development of subcutaneous injectable protein formulations.
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