Electrical Properties of In Situ Synthesized Ag-Graphene/Ni Composites

Ag/Ni composite contact materials are widely used in low-voltage switches, appliances, instruments, and high-precision contacts due to their good electrical conductivity and processing properties. The addition of small amounts of additives can effectively improve the overall performance of Ag/Ni contact materials. Graphene has good applications in semiconductors, thermal materials, and metal matrix materials due to its good electrical and thermal conductivity and mechanical properties. In this paper, Ag-graphene composites with different added graphene contents were prepared by in situ synthesis of graphene oxide (GO) and AgNO₃ by reduction at room temperature using ascorbic acid as a reducing agent. The Ag-graphene composites and nickel powder were ball-milled and mixed in a mass ratio of 85:15. The Ag-graphene/Ni was tested as an electrical contact material after the pressing, initial firing, repressing, and refiring processes. Its fusion welding force and arc energy were measured. The results show a 12% improvement in electrical conductivity with a graphene doping content of approximately 0.3 wt% compared to undoped contacts, resulting in 33.8 IACS%. The average contact fusion welding force was 49.49 cN, with an average reduction in the fusion welding force of approximately 8.04%. The average arc ignition energy was approximately 176.77 mJ, with an average decrease of 13.06%. The trace addition of graphene can improve the overall performance of Ag/Ni contacts and can promote the application of graphene in electrical contact materials.