Non-Oxidative Propane Dehydrogenation on CrO_x-ZrO₂-SiO₂ Catalyst Prepared by One-Pot Template-Assisted Method

A series of CrO_x-ZrO₂-SiO₂ (CrZrSi) catalysts was prepared by a "one-pot" template-assisted evaporation-induced self-assembly process. The chromium content varied from 4 to 9 wt.% assuming Cr₂O₃ stoichiometry. The catalysts were characterized by XRD, SEM-EDX, temperature-programmed reduction (TPR-H₂), Raman spectroscopy, and X-ray photoelectron spectroscopy. The catalysts were tested in non-oxidative propane dehydrogenation at 500-600 °C. The evolution of active sites under the reaction conditions was investigated by reductive treatment of the catalysts with H₂. The catalyst with the lowest Cr loading initially contained amorphous Cr³⁺ and dispersed Cr⁶⁺ species. The latter reduced under reaction conditions forming Cr³⁺ oxide species with low activity in propane dehydrogenation. The catalysts with higher Cr loadings initially contained highly dispersed Cr³⁺ species stable under the reaction conditions and responsible for high catalyst activity. Silica acted both as a textural promoter that increased the specific surface area of the catalysts and as a stabilizer that inhibited crystallization of Cr₂O₃ and ZrO₂ and provided the formation of coordinatively unsaturated Zr⁴⁺ centers. The optimal combination of Cr³⁺ species and coordinatively unsaturated Zr⁴⁺ centers was achieved in the catalyst with the highest Cr loading. This catalyst showed the highest efficiency.