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A Multiobjective Optimization Model for a Dynamic and Sustainable Cellular Manufacturing System under Uncertainty.

Javad Jafarzadeh1, Hossein Amoozad Khalili2, Naghi Shoja3

  • 1Department of Industrial Engineering, Science and Research Branch, Islamic Azad University, Tehran, Iran.

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This study introduces a sustainable manufacturing model for dynamic cellular systems, optimizing cost, CO2 emissions, and customer satisfaction under uncertainty. The MOGWO algorithm demonstrated superior performance compared to NSGA-II and exact methods.

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Area of Science:

  • Operations Research
  • Industrial Engineering
  • Sustainable Manufacturing

Background:

  • Cellular manufacturing is widely adopted, but integrating sustainability is crucial.
  • Existing research often overlooks comprehensive sustainability (economic, environmental, social).
  • Growing environmental concerns necessitate incorporating CO2 emissions and customer satisfaction into manufacturing models.

Purpose of the Study:

  • To develop a multiobjective sustainable mathematical model for dynamic cellular manufacturing systems.
  • To address uncertainty in parameters using fuzzy logic.
  • To optimize cost, CO2 emissions, and product shortages (customer satisfaction).

Main Methods:

  • A multiobjective mathematical model was formulated.
  • The model was validated using GAMS software with CPLEX solver and the epsilon constraint method.
  • Two meta-heuristic algorithms, NSGA-II and MOGWO, were implemented in MATLAB for larger problems.
  • Taguchi method was used for algorithm parameter tuning.
  • Statistical analysis was performed using Minitab software.

Main Results:

  • The MOGWO algorithm outperformed the NSGA-II algorithm and the exact solution method (GAMS).
  • Performance comparison of algorithms was based on various evaluation indicators.
  • Statistical analysis confirmed the significance of the differences between algorithms.

Conclusions:

  • The proposed model effectively integrates economic, environmental, and social aspects of sustainability in dynamic cellular manufacturing.
  • The MOGWO algorithm is a highly effective approach for solving complex sustainable dynamic cellular manufacturing problems.
  • This research provides a robust framework for enhancing sustainable manufacturing practices.