Flexible and robust low-loss selenium-based multimaterial infrared fibers towards CO₂ laser ablation

A small-scale delivery medium for CO₂ laser energy with stable performance, flexibility, and high-strength is crucial in extreme laser processing environments, especially for minimally invasive surgery in high-humidity, twisty and narrow channels. Here, flexible and robust multimaterial infrared fibers made of selenium-based chalcogenide glasses and thermoplastic polymer were developed with a low loss of 7.18 dB/m at 10.6 μm. The resulting fibers were capable of stably delivering single-mode CO₂ laser with 0.42 W average power. Moreover, to achieve precise control over the fibers in the practical clinical environment, customized co-polymers of polyphenylene sulfone resin and polyvinylidene fluoride were used as the fiber built-in jackets. Consequently, the fibers exhibited hydrophobicity, thermostability, high tensile strength, and low bending stiffness. The results demonstrated that the fibers can be used to deliver CO₂ laser energy for fabric cutting and bio-tissues ablation, making them attractive for CO₂ laser material processing and minimally invasive laser surgery.