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A Novel Computer-Aided Design/Computer-Aided Manufacturing (CAD/CAM) 3D Printing Method for Nasal Framework
Carlos M Chiesa-Estomba1, Jose González-García1, Jon A Sistiaga-Suarez1
1Otolaryngology-Head and Neck Surgery, Hospital Universitario Donostia, San Sebastián, ESP.
Cureus
|October 14, 2022
Summary
This study presents a novel approach for nasal reconstruction using computer-aided design (CAD), computer-aided manufacturing (CAM), and 3D printing to create a precise nasal framework for free flap surgery.
Area of Science:
- Plastic Surgery
- Biomedical Engineering
- Reconstructive Surgery
Background:
- Nasal resection presents significant reconstructive challenges, often requiring complex free flap procedures.
- Achieving optimal aesthetic and functional outcomes in total or subtotal nasal reconstruction remains difficult.
Purpose of the Study:
- To introduce a novel method for nasal framework reconstruction using advanced CAD/CAM and 3D printing technologies.
- To improve the precision and success rates of free flap reconstructions for total or subtotal nasal defects.
Main Methods:
- Utilized computer-aided design (CAD) and computer-aided manufacturing (CAM) to develop a patient-specific nasal framework.
- Employed novel 3D printed guides to accurately recreate the nasal cartilage framework.
- Performed subtotal nasal reconstruction using a fasciocutaneous free flap supported by the 3D printed template.
Main Results:
- Successfully reconstructed the nasal framework using a free flap.
- Demonstrated the efficacy of CAD/CAM and 3D printed guides in achieving a precise reconstruction.
- The novel approach facilitated a successful free flap reconstruction of the nasal framework.
Conclusions:
- The presented CAD/CAM and 3D printing approach offers a promising solution for challenging nasal reconstructions.
- This technique enhances the accuracy of nasal framework creation, leading to improved reconstructive outcomes.
- This novel method provides a valuable tool for surgeons performing total or subtotal nasal reconstructions.

