Optical design optimization for improved lamp-reflector units in high-flux solar simulators

High flux solar simulators are artificial solar facilities developed to imitate the on-sun operations of concentrating solar power technologies but under a well-controlled lab-scale environment. We report the optical enhancement of different high flux solar simulators for solar thermal and thermochemical applications. The solar simulator enhancement is numerically conducted by optimizing the geometry of ellipsoidal reflectors at focal lengths of 1600, 1800, and 2000 mm. The Monte Carlo ray-tracing technique is employed to evaluate the optical performance of different reflector designs. The typical seven-lamp solar simulator arrangement in hexagonal configuration is modeled to analyze the optical performance at different focal lengths. In addition, different xenon arc lamps are modeled with rated powers of 3000, 4000, 4500, and 5000 W for assessing the radiative flux characteristics of the proposed solar simulators. After the optimization, theoretical results show that peak fluxes and radiative powers of 7.2-14.3MW/m² and 5.06-10.4 kW, respectively, can be achieved with the proposed designs of solar simulators for the different rated powers. Compared with a commercial reflector, theoretical peak flux and power can be improved up to 36% and 17.9%, respectively, with the proper combination of lamp-reflector units. We provide design alternatives to select a more suitable light source at low-rated powers (≤5000W) and different focal lengths of the reflector, which simplifies the complexity of the design and improves the performance of solar simulators.