Enhanced 2D finite element model and its application in laser cutting of carbon fiber reinforced plastic composites

A tailored 2D finite element model (FEM) is proposed to describe the temperature distribution and stress distribution by the UV nanosecond pulsed laser cutting of carbon fiber reinforced plastic (CFRP) composites. This model coupled thermodynamic and thermal stress and considers the heat conduction, thermal stress, and heat flux effects during the UV laser cutting of CFRP composites. In this study, the main mechanism of UV laser cutting of CFRP is elucidated, such as pressure gradient, plasma, and vaporization effects. The temperature field and stress field in a single pulse period are successfully simulated based on these theoretical models. We believe that this research will supply a theoretical reference for the UV laser cutting of CFRP composites and pave the way for applications in the aerospace industry in the future.