Thermal Energy Storage (TES) Prototype Based on Geopolymer Concrete for High-Temperature Applications

Mohammad Rahjoo1, Guido Goracci1, Juan J Gaitero2

  • 1Centro de Física de Materiales, CSIC-UPV/EHU, Paseo Manuel de Lardizábal 5, 20018 Donostia-San Sebastián, Spain.

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Mass concreting refers to the process of placing large volumes of concrete, such as in gravity dams. The heat generated during the cement hydration process and differential cooling rates within the concrete mass can lead to a temperature gradient, which can result in thermal cracks in the concrete mass.
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Hot Weather Concreting01:20

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Concreting at elevated temperatures accelerates the hydration process, leading to quicker setting but potentially reducing the long-term strength of the concrete structure. Additionally, low air humidity fosters rapid moisture loss from the concrete, resulting in reduced workability, pronounced plastic shrinkage, and a higher likelihood of crazing.
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Cold Weather Concreting01:27

Cold Weather Concreting

When freshly poured concrete is exposed to freezing temperatures before it has set, the water within the concrete can freeze. This expansion disrupts the setting process, delays chemical reactions necessary for hardening, and increases the volume of pores within the hardened concrete, which weakens its overall structure. If the concrete manages to reach an appreciable strength before it freezes, the damage can be somewhat mitigated.
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Strength and Heat of Hydration01:29

Strength and Heat of Hydration

The hydration of cement is an exothermic reaction in which heat is generated as cement hydrates. This heat of hydration is critical to cement's strength development. The rate at which this heat is generated affects the temperature rise, with a majority of the heat being released early in the hydration process, half within the first three days, and about 75% within the first week.
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Masonry in Cold and Hot Weather Conditions01:21

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In cold weather, masonry construction requires specific precautions to ensure mortar does not freeze before curing, as this can significantly weaken its strength and watertightness. Mortar temperature should be maintained between 60°F and 80°F to support proper hydration and curing. Below 40°F, mortar water must be heated, but should not exceed 120°F as high temperatures can reduce mortar's compressive and bond strength.
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Accelerated Curing of Concrete01:25

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