Design and Implementation of a New Training Flight Simulator System

Area of Science:

• Aviation Engineering
• Control Systems
• Human Factors in Aviation

Background:

• Aircraft flight simulators are crucial for pilot training, offering cost-efficiency, safety, and reduced aircraft wear.
• Current simulators aim to enhance realism and training capabilities for complex flight scenarios.

Purpose of the Study:

• To develop and validate a novel aircraft flight simulator integrating a digital motion-cueing algorithm, flight software, and an EtherCAT-driven motion platform.
• To improve the realism and effectiveness of pilot training through enhanced motion simulation and data feedback.

Main Methods:

• Integration of a digital motion-cueing algorithm with flight software and a motion platform.
• Utilization of EtherCAT technology for high-speed, reliable data transmission and control of the motion platform.
• Establishment of a real-time measurement system for monitoring attitude, velocity, and acceleration.

Main Results:

• The proposed simulator enhances pilot immersion through realistic motion cues.
• EtherCAT technology improved data transmission speed, communication robustness, and operational efficiency.
• The system successfully supported long-distance and large-angle training maneuvers.
• Real-time monitoring and data logging of flight parameters were achieved.

Conclusions:

• The developed flight simulator, featuring a digital motion-cueing algorithm and EtherCAT technology, is feasible and effective for advanced pilot training.
• The system demonstrates significant improvements in training realism, safety, and efficiency.
• The real-time measurement system provides valuable feedback for performance assessment.