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Updated: Aug 23, 2025

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Advances in orthodontic clear aligner materials.

Yashodhan M Bichu1, Abdulraheem Alwafi2,3, Xiaomo Liu4

  • 1Private Practice, Abu Dhabi, United Arab Emirates.

Bioactive Materials
|October 31, 2022
PubMed
Summary
This summary is machine-generated.

Clear aligner therapy (CAT) relies on advanced materials for effective orthodontic treatment. Innovations in biomaterials and 3D printing are crucial for improving clear aligner performance and sustainability.

Keywords:
Bioactive materialsClear alignersDirect 3D printingEnvironmentReviewShape memory polymers

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Area of Science:

  • Biomaterials Science
  • Orthodontics
  • Materials Engineering

Background:

  • Clear aligner therapy (CAT) has become a standard orthodontic treatment due to advancements in biomaterials, CAD, and CAM.
  • The clinical performance of clear aligners is significantly influenced by the materials used in their fabrication.
  • Understanding these materials is key to optimizing treatment outcomes.

Purpose of the Study:

  • To provide a comprehensive review of materials used in clear aligner fabrication.
  • To elucidate the characteristics of these materials relevant to their oral performance.
  • To discuss historical developments, current protocols, and future trends in clear aligner materials.

Main Methods:

  • Narrative review of existing literature on clear aligner materials.
  • Analysis of material properties and their impact on clinical performance.
  • Discussion of historical and contemporary fabrication techniques.

Main Results:

  • Technological advancements have established clear aligners as a primary orthodontic tool.
  • Material properties are critical for aligner function in the oral environment.
  • Future innovations require advancements in material chemistry and engineering for improved clinical outcomes.

Conclusions:

  • Innovations like shape memory polymers, 3D printing, and bioactive materials are essential for advancing clear aligner therapy.
  • Addressing biomechanical constraints through material science is necessary to overcome current limitations.
  • Environmental responsibility in aligner production and use is crucial for sustainability.