Parametric study for optimizing double-layer microchannel heat sink for solar panel thermal management

The most significant issue affecting the electric efficiency of solar panels is overheating. Concentration photovoltaic (CPV) modules work by converting approximately 80% of sunlight to heat; this may exceed the cell operating temperature limits. Therefore, thermal management is the best choice for keeping such panels working under specified conditions. Prior to producing an actual solar indoor unit, the current research primarily focuses on optimizing the heat sink dimensions that affect the cooling performance of the solar panel. Two parametric studies were employed to optimize the microchannel heat sink design. First, a two-dimensional numerical study was implemented to optimize the best channel height for more uniform flow inside a double-layer microchannel heat sink (DL-MCHS); the width of channels was kept as a constant value. Second, a three-dimensional conjugate heat transfer model for fluid flow in the optimized heat sink was used to optimize the inlet/outlet header length. To evaluate the overall CPV performance, a further numerical case study was carried out for the optimized designs at a wide range of inlet mass flow rates and steady-state heat flux. The findings indicated that a channel height of 0.5 mm and a header length of 20 mm were the best design points for the suggested heat sink. To assess the effectiveness of a solar/thermal module, the selected design points were applied to a 3D model. The maximum electricity efficiency measured was 17.45%, nearly 40% greater than the typical CPV/T system.