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Numerical Analysis of Fiber/Air-Coupling Field for Annular Jet.

Yudong Wang1,2,3, Hongzhi Wei1, Yumei Chen1

  • 1College of Biological and Chemical Engineering, Guangxi University of Science & Technology, Liuzhou 545006, China.

Polymers
|November 11, 2022
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Summary

This study numerically investigates melt-blowing fiber and airflow interactions. Results reveal airflow velocity fluctuations near the spinning line can cause fiber whiplash, impacting micro-nanofiber material production.

Keywords:
annular diecoupled fieldmelt-blowingnumeral calculations

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Area of Science:

  • Materials Science
  • Fluid Dynamics
  • Chemical Engineering

Background:

  • Melt-blowing is crucial for micro-nanofiber production, involving polymer melts and high-velocity airflow.
  • The complex interaction between melt-blowing fibers and airflow is often simplified or ignored in numerical models.
  • Understanding this coupling is essential for optimizing fiber formation and material properties.

Purpose of the Study:

  • To numerically investigate the coupled flow field of flexible fibers and airflow in an annular melt-blowing die.
  • To analyze the influence of fiber presence on airflow dynamics within the die.
  • To identify key flow characteristics that affect fiber behavior during the melt-blowing process.

Main Methods:

  • Utilized the Volume of Fluid (VOF) method for numerical simulation.
  • Employed computational fluid dynamics (CFD) software to model the flexible fiber/air-coupling flow.
  • Focused on an annular melt-blowing die geometry.

Main Results:

  • Pressure distribution was consistent across central symmetry planes of the ring die.
  • Velocity distribution exhibited variations, with dynamic changes along the spinning line.
  • Minimal pressure fluctuations were observed on the spinning line.
  • Significant velocity fluctuations around the spinning line were identified as a cause of fiber whiplash.

Conclusions:

  • The presence of melt-blowing fibers significantly influences the airflow field.
  • Velocity fluctuations near the spinning line are a critical factor leading to fiber whiplash.
  • This research provides insights into optimizing melt-blowing processes for improved micro-nanofiber production.