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Path Planning of Laser Soldering System Based on Intelligent Algorithm.

Cong Zhang1, Zige Fan1, Yaonan Dai2

  • 1School of Mechanical and Electrical Engineering, Wuhan Institute of Technology, Wuhan 430205, China.

Sensors (Basel, Switzerland)
|November 11, 2022
PubMed
Summary
This summary is machine-generated.

This study introduces an intelligent laser soldering system using galvanometer scanning and optimized path planning. The developed system significantly enhances the efficiency of laser soldering for electronic components.

Keywords:
hybrid optimization algorithmimproved clustering algorithmlaser soldering systempath planning

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Area of Science:

  • Materials Science
  • Electrical Engineering
  • Robotics

Background:

  • Microelectronics advancements drive the adoption of laser soldering for electronic components.
  • Traditional mechanical systems for laser beam manipulation are inefficient.
  • Galvanometer scanning offers a more agile method for laser beam control.

Purpose of the Study:

  • To develop an efficient laser soldering system utilizing galvanometer scanning.
  • To implement an intelligent algorithm for optimizing the laser soldering path.
  • To enhance the overall efficiency of laser soldering processes.

Main Methods:

  • Established a laser soldering system with galvanometer scanning capabilities, including visual monitoring, motion planning, and parameter integration.
  • Implemented camera calibration and coordinate system transformation to determine laser beam positions and soldering spots.
  • Decomposed path planning into generating a full coverage processing frame and optimizing platform/beam motion using an improved clustering and hybrid optimization algorithm.

Main Results:

  • The developed system successfully integrates visual monitoring, motion planning, and parameter control.
  • Coordinate transformation accurately maps laser positions to soldering spots.
  • The optimized path planning algorithm ensures full coverage and efficient motion, validated by simulations and experiments.

Conclusions:

  • The galvanometer scanning laser soldering system provides enhanced control and efficiency.
  • Intelligent path planning algorithms significantly improve soldering route optimization.
  • The integrated system and algorithms offer a promising solution for efficient microelectronic component soldering.