In Situ Produced Nanoparticles at the Oil-Water Interface for Conformance Control and Enhanced Oil Recovery

Nanoparticle-assisted enhanced oil recovery (Nano-EOR) has attracted intensive interest in the laboratory as a promising oil recovery technology. However, the nanoparticles' stability and long-distance delivery of nanoparticles (NPs) in large-scale reservoirs are two main challenges. In this work, we developed a novel concept of in situ synthesizing NPs at the oil-water interface inside the reservoir for EOR instead of injecting presynthesized NPs from outside. The pore-scale flooding experiments show that EOR efficiencies for tertiary flooding were 6.3% without reaction (Case 3), 14.6% for slow reaction (Case 1), and 25.4% for relatively quick reaction (Case 4). Examination of the EOR mechanism shows that in situ produced SiO₂ NPs in microchannels could alter the substrate wettability toward neutral wetting. Moreover, the produced NPs tended to assemble on the immiscible oil-water interface, forming a barrier toward interface deformation. As the reaction continued, excessive surface-modified NPs could also diffuse into aqueous brine and accumulate as a soft gel in the flowing path swept by brine. Collectively, these processes induced a "shut-off" effect and diverted displacing fluids to unswept areas, which consequently increased the sweep efficiency and improved the oil recovery efficiency. Auxiliary bulk-scale experiments also showed that the reaction-induced nanoparticle synthesis and assembly at an immiscible interface reduced the interfacial tension and generated an elastic oil-water interface.