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Overcoming Biopharmaceutical Interferents for Quantitation of Host Cell DNA Using an Automated, High-Throughput
Mackenzie L Lauro1, Amy M Bowman2, Joseph P Smith2
1Analytical Research & Development, MRL, Merck & Co., Inc., West Point, Pennsylvania, 19486, USA. Mackenzie.lauro@merck.com.
The AAPS Journal
|December 9, 2022
Summary
A new high-throughput assay accurately quantifies residual host cell DNA in biologics and vaccines. This method uses Picogreen dye and enzymatic digestion, overcoming common interferences for reliable biopharmaceutical analysis.
Area of Science:
- Biopharmaceutical Analysis
- Analytical Chemistry
- Vaccine Development
Background:
- Biopharmaceutical development requires robust assays for characterizing complex products.
- Residual host cell DNA and protein are critical impurities impacting product safety and efficacy.
- Existing methods may struggle with complex matrices and diverse biopharmaceutical samples.
Purpose of the Study:
- To develop a novel, high-throughput assay for quantifying residual host cell DNA in vaccine drug substances.
- To address challenges posed by sample matrix interferences, such as RNA and proteins.
- To establish a cost-effective and rapid analytical method for biopharmaceutical process monitoring.
Main Methods:
- Utilized a commercially available fluorescent dye (Picogreen) in a 96-well plate format.
- Implemented an enzymatic digestion pre-treatment to remove interfering substances like RNA and proteins.
- Incorporated deoxycholate to disrupt sample matrix interactions for selective DNA quantitation.
Main Results:
- Successfully developed and validated a high-throughput host cell DNA quantitation assay.
- Demonstrated the assay's ability to overcome interferences from RNA, proteins, and complex sample matrices.
- Evaluated and confirmed critical analytical figures of merit, including precision and spike recovery.
Conclusions:
- The novel assay provides accurate and selective DNA quantitation for diverse biopharmaceutical samples.
- The method is suitable for both upstream and downstream process analysis in biologics and vaccine manufacturing.
- This automated, high-throughput approach enhances efficiency and reliability in biopharmaceutical quality control.

