Optimization of Titanium Alloy Drilling to Minimize the Secondary Burr after Deburring Process

The formation of burrs on the edges of machined surfaces is one of the inherent problems during machining. The burrs are formed both on the tool entry surface and exit surfaces. The paper proposes a modification of the drill involving an additional cutting insert located in the shank part. This innovative solution allowed the drill and deburring insert to be integrated, enabling both processes to be performed within one machining operation. The impact of the selected insert geometry and deburring process parameters on the size of burrs was determined during the experimental studies. Using the proposed deburring process for the Ti6Al4V titanium alloy, with appropriately chosen tool geometry and cutting parameters, reduces the secondary burr height by more than 90% compared to the original value.