Effects of Mn-Depleted Zone Formation on Acicular Ferrite Transformation in Weld Metals under High Heat Input Welding

In this present work, during high heat input welding of the weld metal, different types of Mn-depleted zones were achieved by different cooling rates. The effects of cooling rates on Mn-depleted zone formation and acicular ferrite (AF) transformation were analyzed. The Mn-depleted zone around the inclusions, as well as the interface concentration of Mn atoms, are found to be significantly different with different cooling rates. When the cooling rate is 10 °C/s, the interface concentration of Mn atoms around the inclusions is the lowest, the area of Mn-depleted zone is the smallest, and the proportion of AF in the weld metal is the highest. As the cooling rate decreases further, the interface concentration of Mn begins to rise, the area of the Mn-depleted zone gradually expands, and the proportion of AF decreases. However, when the cooling rate reaches 100 °C/s, only a very small amount of MnS precipitates, no Mn-depleted zone forms around the inclusions, and acicular ferrite cannot be produced effectively in the weld metal.