Shape-Controlled Synthesis of Covalent Organic Frameworks Enabled by Polymerization-Induced Phase Separation

The shape and morphology modulations of covalent organic frameworks (COFs) are both difficult, but are of significance to tackle to realize high-performance and practical applications. Here, a two-step method is reported that separates the phase separation and crystallization processes for the shape-controlled synthesis of COFs. The insight into the polymerization-induced phase separation (PIPS) allows for the flexible shaping of COFs into column, rod, film and others, as well as for constructing hierarchically porous structure. The as-synthesized COF monoliths are crack-free, no powder detaching, and show 214 MPa of compressive modulus. The resulting good permeability and mechanical flexibility enable COF films to apply for flow-through adsorption and extraction of pollutants at high flow rates. This work successfully resolves the contradiction between PIPS and crystallization, offering a general approach for scalable production of COFs with desired shapes, sizes, and morphologies.