Phononic-Crystal-Based Particle Sieving in Continuous Flow: Numerical Simulations

Sieving specific particles from mixed samples is of great value in fields such as biochemistry and additive manufacturing. In this study, a particle sieving method for microfluidics was proposed based on a phononic crystal plate (PCP), the mechanism of which originates from the competition between the trapping effect of the resonant PCP-induced acoustic radiation force (ARF), disturbance effect of acoustic streaming (AS), and flushing effect of the continuous inlet flow on particles suspended in microfluidic channels. Specifically, particles with different sizes could be separated under inlet flow conditions owing to ARF and AS drag forces as functions of the particle diameter, incident acoustic pressure, and driving frequency. Furthermore, a comprehensive numerical analysis was performed to investigate the impacts of ARF, AS, and inlet flow conditions on the particle motion and sieving efficiency, and to explore proper operating parameters, including the acoustic pressure and inlet flow velocity. It was found that, for each inlet flow velocity, there was an optimal acoustic pressure allowing us to achieve the maximum sieving efficiency, but the sieving efficiency at a low flow velocity was not as good as that at a high flow velocity. Although a PCP with a high resonant frequency could weaken the AS, thereby suiting the sieving of small particles (<5 μm), a low channel height corresponding to a high frequency limits the throughput. Therefore, it is necessary to design a PCP with a suitable resonant frequency based on the size of the particles to be sieved. This investigation can provide guidance for the design of massive acoustic sorting mi-crofluidic devices based on phononic crystals or acoustic metamaterials under continuous flow.