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Automated and Continuous Fatigue Monitoring in Construction Workers Using Forearm EMG and IMU Wearable Sensors and
Srikanth Sagar Bangaru1, Chao Wang2, Fereydoun Aghazadeh3
1ISC Constructors LLC, 20480 Highland Rd, Baton Rouge, LA 70817, USA.
Sensors (Basel, Switzerland)
|December 23, 2022
Summary
High fatigue in construction workers impacts safety and productivity. This study introduces a novel system using muscle activity and motion data to continuously monitor fatigue by predicting the aerobic fatigue threshold (AFT).
Area of Science:
- Occupational Health
- Biomedical Engineering
- Ergonomics
Background:
- Construction workers experience high fatigue levels (approx. 40% in the US), leading to safety risks, reduced productivity, and lower work quality.
- Current fatigue detection methods lack a standardized approach due to the complex nature of fatigue.
- Continuous fatigue monitoring is crucial for mitigating adverse effects and preventing long-term health issues in the construction workforce.
Purpose of the Study:
- To develop and validate a system for continuous worker fatigue monitoring.
- To predict the aerobic fatigue threshold (AFT) using forearm muscle activity and motion data.
- To assess the effectiveness of the proposed system in identifying fatigue levels in construction workers.
Main Methods:
- A five-module system was developed: data acquisition, activity recognition, oxygen uptake prediction, maximum aerobic capacity (MAC) estimation, and continuous AFT monitoring.
- Forearm muscle activity and motion data were utilized for fatigue assessment.
- The system was evaluated on participants performing fourteen scaffold-building activities.
Main Results:
- The AFT features demonstrated high accuracy (92.31%) in assessing worker fatigue levels.
- This accuracy significantly outperformed traditional metrics like heart rate (51.28%) and percentage heart rate reserve (50.43%).
- The overall system performance on unseen data, using average two-minute AFT features, reached 76.74%.
Conclusions:
- The study validates the feasibility of using forearm muscle activity and motion data for continuous worker fatigue monitoring.
- The proposed system offers a more accurate and objective method for assessing fatigue compared to existing measures.
- Implementing this system can help improve safety, productivity, and long-term health in the construction industry.

