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Updated: Aug 16, 2025

Surrogate Model Development for Digital Experiments in Welding
Published on: March 28, 2025
Machine learning for surrogate process models of bioproduction pathways.
Tyler Huntington1, Nawa Raj Baral1, Minliang Yang1
1Life-cycle, Economics, and Agronomy Division, Joint BioEnergy Institute, 5885 Hollis Street, Emeryville, CA 94608, USA; Biosciences Area, Lawrence Berkeley National Laboratory, 1 Cyclotron Road, Berkeley, CA 94720, USA.
Automated machine learning creates accurate surrogate models for biofuel and biochemical process simulations. These models significantly reduce computational costs while maintaining reliable economic and environmental performance data.
Area of Science:
- Biotechnology and Biofuels
- Chemical Engineering
- Sustainable Energy
Background:
- Technoeconomic analysis (TEA) and life-cycle assessment (LCA) are crucial for biofuel and biochemical production.
- Conventional process simulation tools are computationally intensive and costly, limiting research accessibility.
- There is a need for more efficient modeling approaches in bioprocess development.
Purpose of the Study:
- To evaluate the potential of automated machine learning (AutoML) for developing surrogate models.
- To create accurate approximations of complex process simulation outputs.
- To reduce the computational expense associated with bioprocess modeling.
Main Methods:
- Developed surrogate models using an automated machine learning approach.
- Utilized conventional process simulation models as a basis for surrogate model training.
- Focused on established production pathways for high-value biofuels and bioproducts from biomass.
Main Results:
- Surrogate models accurately approximated cost, mass, and energy balance outputs.
- The AutoML approach significantly reduced computational expense compared to traditional simulations.
- Demonstrated the effectiveness of surrogate models for TEA and LCA applications.
Conclusions:
- Automated machine learning offers a viable and efficient alternative for bioprocess modeling.
- Surrogate models can accelerate research and development in biofuels and biochemicals.
- This approach enhances the reproducibility and accessibility of process economic and environmental assessments.
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