Solution-Processable PEDOT Particles for Coatings of Untreated 3D-Printed Thermoplastics

Lack of solution processability is the main bottleneck in research progression and commercialization of conducting polymers. The current strategy of employing a water-soluble dopant (such as PEDOT:PSS) is not feasible with organic solvents, thus limiting compatibility on hydrophobic surfaces, such as three-dimensional (3D) printable thermoplastics. In this article, we utilize a colloidal dispersion of PEDOT particles to overcome this limitation and formulate an organic paint demonstrating conformal coating on 3D-printed objects. We start with synthesizing PEDOT particles that possess a low electrical resistance (gap resistance of 4.2 ± 0.5 Ω/mm). A particle-based organic paint is formulated and applied via brush painting. Coated objects show a surface resistance of 1 kΩ/cm, comparable to an object printed by commercial conductive filaments. The coating enables the fabrication of pH and strain sensors. Highly conductive PEDOT particles also absorb light strongly, especially in the near-infrared (NIR) range due to the high concentration of charge carriers on the polymer's conjugated backbones (i.e., polarons and bipolarons). PEDOT converts light to heat efficiently, resulting in a superior photothermal activity that is demonstrated by the flash ignition of a particle-impregnated cotton ball. Consequently, painted 3D prints are highly effective in converting NIR light to heat, and a 5 s exposure to a NIR laser (808 nm, 0.8 mW/cm²) leads to a record high-temperature increase (194.5 °C) among PEDOT-based coatings.