Constant Tension Control System of High-Voltage Coil Winding Machine Based on Smith Predictor-Optimized Active
Yuming Ai1, Baocheng Yu1, Yanduo Zhang2
1School of Computer Science and Engineering Artificial Intelligence, Wuhan Institute of Technology, Wuhan 430205, China.
Sensors (Basel, Switzerland)
|January 8, 2023
Summary
A new constant tension control system using an optimized Active Disturbance Rejection Control (ADRC) with a Smith Predictor (SP) significantly improves high-voltage coil production. This advanced system offers better accuracy and faster stabilization than traditional methods.
Area of Science:
- Electrical Engineering
- Control Systems Engineering
- Manufacturing Technology
Background:
- Transformer production requires precise control of high-voltage coils.
- Existing tension control systems may lack accuracy and robustness.
- Improving coil quality necessitates advanced control strategies.
Purpose of the Study:
- To develop and evaluate a novel constant tension control system for high-voltage coil winding.
- To enhance transformer quality through improved tension regulation.
- To compare the performance of the proposed system against traditional control algorithms.
Main Methods:
- Implementation of an Active Disturbance Rejection Control (ADRC) strategy.
- Optimization of the ADRC controller using a Smith Predictor (SP).
- Integration of the SP-ADRC into a constant tension control system for coil winding.
Main Results:
- The SP-ADRC system demonstrated superior control accuracy compared to the PID algorithm.
- The proposed system achieved a shorter stabilization time.
- Enhanced anti-interference capabilities were observed with the SP-ADRC approach.
Conclusions:
- The constant tension control system based on SP-ADRC offers significant advantages for high-voltage coil production.
- The system exhibits a superior control effect and high practical value in real-world applications.
- This advanced control method contributes to improved transformer manufacturing quality.
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