Flexible Pressure Sensor with an Excellent Linear Response in a Broad Detection Range for Human Motion Monitoring

Pressure sensing is highly demanding in wearable devices, robotics, and artificial intelligence, whereas it is still a big challenge to develop a pressure sensor with an excellent linear response in a broad detection range. Herein, a flexible and porous carbon nanotube (CNT)/carbon black (CB)/carbonyl iron powder (CIP)/silicone composite is proposed by a simple strategy of mixing, curing, and washing. Due to the porous structure induced by the sacrifice of sugar particles, an excellent linear response (R² = 0.999) is achieved for the composite sensor by manipulating the contributions of contact resistance and tunnel resistance to the sensing performance via the alternation of CB and CNT contents. Moreover, the porous structure donates the composite sensor a low compressive modulus at a low pressure level, while the CIPs introduced lead to a high compressive modulus at a high pressure level with the assistance of an external magnetic field. As a result, the sensor produced has a wide linear response range of 80 Pa to 220 kPa, much wider than most of the linear response pressure sensors reported previously. The wide detection range is demonstrated by cyclic pressure tests in the frequency range of 0.1-5 Hz, durability tests, and monitoring human or robot motions including breathing, walking, lifting, and boxing, etc. Taking the advantages of low cost, high sensitivity, and excellent linear response in a wide pressure range, the current composite sensor is promising for precise monitoring of human motions and delicate controlling of robots.