Characteristic analysis of s-Fe/Cu two-component micro-electrolysis materials and degradation of dye wastewater

Micro-electrolysis is a pretreatment technology for difficult-to-biodegrade wastewater. In this study, a chemical displacement method was used to load copper on the surface of sponge iron (s-Fe), and then it was mixed with activated carbon and other components to obtain a multi-element micro-electrolytic filler (OMEF). Through BET, SEM, XRD, XPS, and FT-IR characterization and analysis, OMEF was proved to have a specific surface area of 88.374 m²/g, C-C, C-O, C = O, O-C = O, and other functional groups and Fe₃C, MnO₂ and other active materials. The removal mechanism of organic pollutants in wastewater by OMEF could be due to the galvanic reaction, direct reduction of Fe, oxidation of Fe, catalytic oxidation of Cu and Mn, and co-precipitation of adsorption. The coupling of the micro-electrolysis and biological methods proved that OMEF had excellent application efficiency. The results indicated that the COD removal rates of OMEF and commercial fillers reached 88.39% and 48.02%, respectively, and the B/C reached 0.74 and 0.3. OMEF showed a better performance. The reusability of the OMEF filler was measured to ensure that the B/C was maintained at around 0.5 during 5 cycles. Kinetic analysis showed that the degradation data of methyl orange (MO) and the removal data of COD obeyed pseudo-second-order kinetics. Moreover, it can further broaden the pH range of treated wastewater and increase the oxidation rate. This new strategy has brought potential enlightenment for the development of high-efficiency wastewater pretreatment using new micro-electrolysis materials. The excellent performance of OMEF micro-electrolytic filler in pretreatment indicated its potential for industrial application.