A review on the production of 17-4PH parts using press and sinter technology

The press and sinter method remains the standard among powder metallurgy processes for powdered stainless-steel materials. It delivers low cost, low oxidation rate, and adequate corrosion resistance. Furthermore, 17-4PH is a martensitic stainless-steel that is commonly used for high-strength and medium-ductility stainless steel parts. However, a few studies have investigated the press and sinter method for producing 17-4PH parts. This shortage is due to the high hardness (low compressibility) of 17-4PH powder. Thus, the main objective of this study is to evaluate the press and sinter method in terms of the manufacturing process, the influencing factors, and the theoretical basis of press and sinter methods in conjunction with metal injection molding technology for the production of 17-4PH parts. First, the literature and monographs are examined and summarized to cover the previous results, research progress, development trends, and applications of press and sinter method 17-4PH parts. Following the theoretical analysis, the practical investigation was conducted by producing parts with cold pressing from 800 to 1600 MPa, followed by sintering: the sintering temperature was 1200 °C for one hour under a protective vacuum atmosphere. ImageJ analysis was performed to measure the sinter density. The results showed an increase in relative sinter density from 84.43% to 96.43% for 800 and 1600 MPa, respectively, while the earlier results reached 93.47%. Overall, the press and sinter method enables the production of high-hardness 17-4PH parts with a high density, without using additives like lubricants, wax, or alloying elements.