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Digital twin-based multi-level task rescheduling for robotic assembly line.

Bitao Yao1, Wenjun Xu2,3, Tong Shen2,3

  • 1School of Mechanical and Electronic Engineering, Wuhan University of Technology, Wuhan, 430070, China.

Scientific Reports
|January 31, 2023
PubMed
Summary
This summary is machine-generated.

This study introduces a digital twin (DT) framework to dynamically reschedule robotic assembly lines (RALs) amidst production disturbances. The DT-based approach ensures real-time adaptation, improving manufacturing efficiency and addressing scheduling deviations.

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Area of Science:

  • Manufacturing Engineering
  • Robotics
  • Industrial Automation

Background:

  • Robotic assembly lines (RALs) enhance production efficiency but are vulnerable to dynamic disturbances causing scheduling deviations.
  • Traditional scheduling methods lack the real-time adaptability required for smart manufacturing environments.

Purpose of the Study:

  • To propose a digital twin (DT)-based framework for dynamic task rescheduling in RALs.
  • To enable timely and adaptive adjustments to scheduling plans under uncertain interferences.

Main Methods:

  • A DT model for RAL task rescheduling, comprising physical entity (PE), virtual entity (VE), and virtual-reality interaction.
  • A DT-driven, multi-level rescheduling strategy triggered by events or user demand.
  • An improved discrete fireworks algorithm utilizing precedence graphs for efficient rescheduling.

Main Results:

  • The proposed DT framework effectively models RAL task rescheduling.
  • The multi-level rescheduling strategy demonstrates adaptive planning under disturbances.
  • The improved discrete fireworks algorithm balances computing time and solution quality.

Conclusions:

  • The DT-based framework offers a robust solution for dynamic task rescheduling in robotic assembly lines.
  • The developed methodologies facilitate real-time adaptation to manufacturing uncertainties.
  • Experimental verification confirms the effectiveness of the proposed model and approach for RAL task scheduling.