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Capillary instability in screen-printed micropatterns.

Jung Gun Bae1, Ji Hoon Kim2, Kyusoon Shin3

  • 1School of Chemical and Biological Engineering, Institute of Chemical Processes, Seoul National University, Seoul 151-742, Republic of Korea. wblee@snu.ac.kr.

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Summary
This summary is machine-generated.

The substrate significantly impacts screen printing (SP) line geometry, causing broadening or undulation. This study develops a theory to predict these effects and uses the resulting patterns for microchannel fabrication.

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Area of Science:

  • Materials Science
  • Fluid Dynamics
  • Microfabrication

Background:

  • Screen printing (SP) is widely used industrially, but the influence of substrates on printed line morphology is understudied.
  • Understanding substrate effects is crucial for controlling printed patterns in SP applications.

Purpose of the Study:

  • To investigate how substrate properties and printing dimensions affect screen-printed line geometry.
  • To develop a theoretical model for predicting line broadening and lateral undulation.
  • To demonstrate the application of unique screen-printed patterns in microfabrication.

Main Methods:

  • Systematic experimental investigation of line spreading using 1D and 2D geometrical parameters.
  • Development of a simple inviscid theory with perturbation analysis to model ink instability.
  • Derivation of a dispersion relation to predict the geometry of undulated lines.
  • Comparison of theoretical predictions with experimental results.

Main Results:

  • Screen-printed lines exhibit broadening or lateral undulation, dependent on substrate and print dimensions.
  • The developed inviscid theory accurately predicts the geometry of undulated lines, especially for highly liquid inks.
  • Unique undulated screen-printed patterns were successfully fabricated and used as photomasks.

Conclusions:

  • Substrate properties are a critical factor in determining the morphology of screen-printed lines.
  • The theoretical model provides a valuable tool for predicting and controlling SP line geometry.
  • The study demonstrates a novel method for fabricating microchannels using substrate-induced undulated patterns.