Accurate and non-destructive monitoring of mold contamination in foodstuffs based on whole-cell biosensor array

Junning Ma1, Yue Guan2, Fuguo Xing1

  • 1Key Laboratory of Agro-Products Quality and Safety Control in Storage and Transport Process, Ministry of Agriculture and Rural Affairs / Institute of Food Science and Technology, Chinese Academy of Agricultural Sciences, Beijing 100193, China.

Insights

A novel whole-cell biosensor array detects early mold contamination in food using volatile markers and machine learning. This method accurately identifies pre-mold stages, preventing economic losses and ensuring food safety.

Area of Science:

  • Food Science
  • Biosensor Technology
  • Analytical Chemistry

Background:

  • Mold contamination in foodstuffs leads to significant economic losses, quality degradation, and mycotoxin production.
  • Accurate and non-destructive methods for monitoring mold occurrence in food are crucial for safety and quality assurance.
  • Early detection of pre-mold stages is essential to prevent further spoilage and mycotoxin formation.

Purpose of the Study:

  • To develop a novel whole-cell biosensor array for the non-destructive detection of pre-mold events in foodstuffs.
  • To identify specific volatile organic compounds (VOCs) indicative of early mold growth.
  • To integrate biosensor array data with machine learning algorithms for accurate classification of food contamination.

Main Methods:

  • Identification of three key volatile markers (ethyl propionate, 1-methyl-1H-pyrrole, 2,3-butanediol) from pre-mold peanuts using gas chromatography-mass spectrometry (GC-MS).
  • Construction of a whole-cell biosensor array using 14 stress-responsive Escherichia coli promoters, immobilized in calcium alginate, to detect differential responses to VOCs.
  • Application of six machine learning algorithms (including random forest and sparse partial least square) to discriminate response patterns for classifying food samples.

Main Results:

  • The biosensor array coupled with random forest classifiers achieved 100% accuracy in distinguishing healthy from moldy peanuts and maize.
  • High accuracy (95% and 98%) was obtained in discriminating pre-mold stages for infected peanuts and maize.
  • Sparse partial least square analysis achieved 83% accuracy in differentiating moldy peanuts from moldy maize.

Conclusions:

  • The developed whole-cell biosensor array offers a highly accurate and practical method for monitoring mold contamination in foodstuffs.
  • The integration of biosensor arrays with machine learning provides a powerful tool for early detection of food spoilage.
  • This approach has the potential to significantly reduce economic losses and enhance food safety by enabling timely intervention.

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