Machine Learning Algorithm for Efficient Design of Separated Buffer Super-Junction IGBT

An improved structure for an Insulated Gate Bipolar Transistor (IGBT) with a separated buffer layer is presented in order to improve the trade-off between the turn-off loss (E_off) and on-state voltage (V_on). However, it is difficult to set efficient parameters due to the increase in the new buffer doping concentration variable. Therefore, a machine learning (ML) algorithm is proposed as a solution. Compared to the conventional Technology Computer-Aided Design (TCAD) simulation tool, it is demonstrated that incorporating the ML algorithm into the device analysis could make it possible to achieve high accuracy and significantly shorten the simulation time. Specifically, utilizing the ML algorithm could achieve coefficients of determination (R²) of V_on and E_off of 0.995 and 0.968, respectively. In addition, it enables the optimized design to fit the target characteristics. In this study, the structure proposed for the trade-off improvement was targeted to obtain the minimum E_off at the same V_on, especially by adjusting the concentration of the separated buffer. We could improve E_off by 36.2% by optimizing the structure, which was expected to be improved by 24.7% using the ML approach. In another way, it is possible to inversely design four types of structures with characteristics close to the target characteristics (E_off = 1.64 μJ, V_on = 1.38 V). The proposed method of incorporating machine learning into device analysis is expected to be very strategic, especially for power electronics analysis (where the transistor size is comparatively large and requires significant computation). In summary, we improved the trade-off using a separated buffer, and ML enabled optimization and a more precise design, as well as reverse engineering.