The effect of aerosol size distribution and measurement method on respirator fit

The particle size-dependent leakage into a respirator was examined by measuring the leakage of particle sizes between 0.07 to 4.4 microns through three hole sizes in a negative-pressure half-mask respirator worn by a human subject. This investigation showed that the size distribution of an aerosol test agent and the measurement method have an effect on the leakage measured in a quantitative fit test. For instance, the ratio of percent leakage measured by light scattering between test aerosols with count median diameters of 2.2 and 0.28 microns can be as large at 5:1. Likewise, the ratio of the percent leakage measured by a particle count method vs. a mass method of detection of the same polydisperse aerosol with a count median diameter equal to 2.2 microns can be as high as 4:1. The mass leakage into a mask with a leak is also greater for an exposure aerosol with a count median diameter between 0.15 to 0.30 micron compared to exposure aerosols with larger count median diameters for aerosols with the same mass concentration.