Beneficiation and classification of ITO concentrate from waste LCD panel for industrial-scale indium extraction

Currently, more than 55% of global indium production is consumed for indium tin oxide (ITO) production because of its excellent display properties mainly driven by demand for flat panel displays (FPDs) or LCDs. At the end of life, the waste LCD flows to the e-waste stream, accounts for 12.5% of the global e-waste, and is forecasted to be increasing progressively. These waste LCDs are potential wealth for indium that poses a threat to the environment. The volume of waste LCD generation is a global as well as national concern from a waste management perspective. Techno-economical recycling of this waste can be a panacea to the challenges associated with the lack of commercial technology and extensive research. Hence, a mass production capable of beneficiation and classification of ITO concentrate from waste LCD panels has been investigated. The mechanical beneficiation process for waste LCDs consists of five steps of operation, i.e., (i) size reduction by shredding by jaw milling, (ii) further size reduction to feed for ball milling, (iii) ball milling, (iv) classification to enrich ITO concentrate, and (v) characterization ITO concentrate and confirmation. The bench-scale process developed is intended to integrate with our indigenously developed dismantling plant (which can handle 5000 tons per annum) to handle separated waste LCD glass for indium recovery. Once scaled up, it can be integrated for continuous operation synchronized with the LCD dismantling plant.