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Polyols and Polyurethane Foams Based on Water-Soluble Chitosan
Anna Maria Strzałka1, Jacek Lubczak2
1Doctoral School of Engineering and Technical Sciences, Rzeszow University of Technology, Al. Powstańców Warszawy 6, 35-959 Rzeszów, Poland.
Polymers
|March 29, 2023
Summary
This study explores using chitosan, a biopolymer, to create biodegradable polyols and rigid polyurethane foams. The resulting foams exhibit properties comparable to conventional ones, with enhanced thermal resistance and biodegradability.
Area of Science:
- Materials Science
- Polymer Chemistry
- Biotechnology
Background:
- Polyurethane foams predominantly rely on petrochemical-derived polyols.
- There is a growing need for sustainable alternatives due to dwindling crude oil reserves.
- Chitosan, a biopolymer, presents a promising renewable resource for polyol synthesis.
Purpose of the Study:
- To synthesize polyols from chitosan using hydroxyalkylation.
- To produce rigid polyurethane foams (PUFs) from these chitosan-derived polyols.
- To evaluate the properties and biodegradability of the synthesized polyols and PUFs.
Main Methods:
- Chitosan functionalization via hydroxyalkylation with glycidol and ethylene carbonate.
- Characterization of chitosan-derived polyols using IR, 1H-NMR, and MALDI-TOF.
- Synthesis and characterization of PUFs using 4,4'-diphenylmethane diisocyanate and optimized foaming conditions.
- Assessment of PUF properties including density, water uptake, thermal conductivity, compressive strength, and heat resistance.
- Biodegradability testing using the soil biodegradation oxygen demand test.
Main Results:
- Four methods for synthesizing chitosan-derived polyols were successfully developed.
- Chitosan-based polyols were obtained under various conditions, including aqueous and solvent-free environments.
- The synthesized rigid polyurethane foams demonstrated properties similar to conventional PUFs.
- The chitosan-based PUFs exhibited enhanced thermal resistance up to 175 °C.
- Chitosan polyols showed complete biodegradability, while PUFs achieved 52% biodegradability within 28 days.
Conclusions:
- Biopolymeric chitosan can be effectively utilized to produce sustainable polyols and rigid polyurethane foams.
- The developed chitosan-based PUFs offer a viable, eco-friendly alternative to traditional polyurethane materials.
- These materials possess desirable properties, including improved thermal resistance and significant biodegradability, making them suitable for various applications.
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