Three-dimensional ordered macroporous molybdenum doped NiCoP honeycomb electrode for two-step water electrolysis

Two-step alkaline water electrolysis is considered a safe and efficient method for producing hydrogen from renewable energy. Reversal of the current polarity in a bifunctional electrocatalyst used as a gas evolution electrode (GEE) in two-step water electrolysis can generate H₂/O₂ at different times and in different spaces. The design of a bifunctional electrocatalyst with high durability and excellent activity is imperative to achieving continuous, safe, and pure H₂ generation via two-step alkaline water electrolysis. Here, we present for the first time a novel 3D Mo-doped NiCo phosphide honeycomb electrocatalyst that was grown on nickel foam (3D Mo-NiCoP/NF) and fabricated using polystyrene as a template. The electrocatalyst exhibited extremely low overpotentials in both the hydrogen evolution reaction (HER; 117 mV at 10 mA/cm²) and the oxygen evolution reaction (OER; 344 mV at 100 mA/cm²). As a bifunctional electrocatalyst for two-step alkaline water electrolysis, the device had a 1.784 V cell voltage at 10 mA/cm², 95% decoupling efficiency, and ∼83% energy conversion efficiency. Taken together, the use of 3D Mo-NiCoP/NF as a GEE reduced the complexity and lowered the cost of the electrolyzer. The latter could be used to construct highly competitive water-splitting systems for continuous H₂ production and green energy harvesting.