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Updated: Aug 4, 2025

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[Exploration of making distal extension removable partial denture by digital technology].

Z H Feng1, S Zhong1, X Zhang1

  • 1Department of Prosthodontics, School of Stomatology, The Fourth Military Medical University & State Key Laboratory of Military Stomatology & National Clinical Research Center for Oral Diseases & Shaanxi Key Laboratory of Stomatology, Xi'an 710032, China.

Zhonghua Kou Qiang Yi Xue Za Zhi = Zhonghua Kouqiang Yixue Zazhi = Chinese Journal of Stomatology
|April 3, 2023
PubMed
Summary

This study introduces a digital manufacturing process for distal extension removable partial dentures, achieving high accuracy and patient comfort. The digital workflow effectively addresses challenges in fabricating modified models and assembling denture components.

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Area of Science:

  • Digital dentistry
  • Prosthodontics
  • Biomaterials engineering

Context:

  • Traditional fabrication of distal extension removable partial dentures presents challenges, particularly with free-end situations.
  • Digital technologies offer potential solutions for improving accuracy and efficiency in denture fabrication.

Purpose:

  • To explore and validate a digital manufacturing process for distal extension removable partial dentures.
  • To assess the accuracy and clinical applicability of the proposed digital workflow.

Summary:

  • A novel digital workflow was developed using intraoral scanning and 3D modeling for fabricating removable partial dentures.
  • The process involves creating a modified digital model, designing artificial teeth and base plates, and manufacturing via digital milling.
  • Assembly includes precise positioning, bonding with injection resin, and finishing, with measured errors between 0.4-1.0 mm and 0.03-0.10 mm.

Impact:

  • The digital fabrication process demonstrates high accuracy and successfully addresses challenges in creating modified models and assembling denture components.
  • Clinical follow-up showed minimal adjustments needed, indicating good patient comfort and the clinical viability of the digital method.